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Durable Flake Ice Evaporator: 15-Year Lifespan, No Rust or Leakage
  • Durable Flake Ice Evaporator: 15-Year Lifespan, No Rust or Leakage

Durable Flake Ice Evaporator: 15-Year Lifespan, No Rust or Leakage

The Durable Flake Ice Evaporator boasts a remarkable 15-year lifespan, designed to provide reliable ice production without rust or leaks. Its robust construction ensures long-term performance, making it an ideal choice for various commercial applications. Users will appreciate its low maintenance needs and high durability, ensuring consistent ice supply day after day.
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    The durable flake ice evaporator is engineered for longevity with a remarkable 15-year lifespan, ensuring it remains rust-free and leak-proof under rigorous operational conditions. Its advanced design incorporates high-quality stainless steel and strict ERP quality control, enhancing both resilience and efficiency in ice production, making it ideal for professional refrigeration contractors and large-scale processing facilities. With a production capacity ranging from 500 kg to 60 tons, this ice machine evaporator not only fulfills demanding industrial needs but also offers seamless integration with existing systems, maximizing profitability and minimizing maintenance costs.

    Team strength

    **Team Strength: Delivering Excellence Together**

    At the heart of our Durable Flake Ice Evaporator is a dedicated team committed to excellence. With over a decade of experience in ice equipment manufacturing, our engineers and technicians collaborate to ensure every unit boasts a robust 15-year lifespan, free from rust and leakage. Our diverse team combines innovation and quality craftsmanship, continually refining our designs based on customer feedback and industry standards. Together, we prioritize reliability and performance, ensuring our evaporator meets the needs of various businesses. Trust in our collective expertise to deliver a product that stands the test of time, enhancing your operations effortlessly.

    Why choose us

    **Team Strength: Dedicated to Quality and Innovation**

    Our team is the backbone of the Durable Flake Ice Evaporator, bringing together industry experts who prioritize quality and innovation. With years of experience in design and manufacturing, we have engineered this evaporator to ensure a remarkable 15-year lifespan, free from rust and leakage. Our collaborative approach emphasizes rigorous testing and continuous improvement, ensuring that every product meets the highest standards. We are committed to delivering exceptional value, empowering businesses with reliable equipment that enhances operational efficiency. Trust in our team’s expertise to provide solutions that not only meet but exceed your expectations.

    PRODUCT INTRODUCTION 


    Who purchase the single Ice flaker evaporators?


    1. Professional refrigeration contractors, flake ice machine manufacturers. As the tarrif to be charge for components is comparatively lower and the labor cost is low, purchasing of evaporators for assembly skid-mounted ice machine will help reduce the cost and increase profit.

    2. End users who need replace old evaporator

    3. Factories which have a central ammonia refrigeration system. Like large scale chemical processing facilities and Aquatic products processing facilities,Meat Processing factory etc  



    Scope of Evaporator Capacities


    Daily production Capacity: 500kg – 60 T (for overseas customers, the maximum capacity is 40T due to the max height restriction of container).

     

    * Classification of Ice flaker evaporator  

       




















    *Power supply: 380V/3P/50HZ, 220V/3P/60HZ, 380V/3P/60HZ, 460V/3P/60HZ

    *Ambient temperature 35℃

    *Water supply Temp 20℃ ( quality)

    *Extreme working condition environment: 5℃~40℃, water supply 5℃~30℃

    *Refrigerant: R22, R404A, R507A


     


    More and more Coling or temp.Reduction industry used the ice machines to meet their higher technic request due to their deeper knowledge about this equpment.

    Flake ice evaporator is the key part of ice flake machine,structured as a vertical cylinder. It is comprised by the following major ice making components:


    Ice maker drum,  blade, main shaft, water distributing pan, water shield,etc.

     

    Their movement is coordinated by the reducer, which moves at a low speed anticlockwise. Water is sprayed into the water distributing pan which distributes water evenly onto the freezing surface of the evaporator. Water film thus formed conducts heat exchange with the low temperature refrigerant inside the evaporator chambers, and turns into a thin layer of ice on the freezing surface of evaporator, which is crushed into flake ice and drops into ice storage bin through the ice dropping orifice of the evaporator.

     

    The water that is not frozen into ice returns to cold water tank of the evaporator and is pumped into the water distributing pan for the next ice forming cycle.  

     

                        

    Characteristics


    Rigorous pick-up of raw material. Not every kind of Stainless Steel is the same in terms quality on the market. When we choose stainless steel, we use the material of high quality with Qualified Material Certificate only. 


    *Strict ERP Quality control system

    *Prominent Technology of Welding Detecting Ray

    *Ice Blade weldless Forming

    *Excellent Heat treatment of stress relief by annealing

     

    *Prominent X-radial welding detecting technics

    *Chromium Coating (carbon steel )

    *Quantity & loops of refrigerant chambers designed Stringently   

    *A multiple of cleaning jobs for the refrigerant chamber 

     

    *Evaporator never meet deformation

    *No refrigerant leak

    *Ice scraping smoothly



    ICESTA First-Class Craftsmanship


    Key points of Quality control of flake ice machine

    Pontos-chave de controlo de qualidade de uma máquina de gelo em flocos 


    1. Evaporator Machining and Processing  

    *Spiral Refrigerant Chamber Design of the evaporator, compared to other designs, assures that refrigeration oil mixed in refrigerant gas return to compressor, and in the same time, dry evaporating style of ICESTA evaporator will eradicate the damage of compressor slugging.


    * When the refrigerant chambers of the evaporator have been properly welded, a heat treatment of stress relief by annealing is done to eradicate effectively the hidden danger of evaporator deforming.


    * Chromium coating of evaporator freezing surface (carbon steel only) will enhance hardness and wearability.

     

     

    2.  Ice Blade Machining and Processing

    Maquinaria e Processamento da Lâmina de Gelo


    Ice blade is machined into a spiral type scraper from a single stainless steel bar. Compared to ice blades made through welding, the intensity is much more higher. And ICESTA ice blade is free from internal stress caused by welding. Spiral type ice blade applies force onto the evaporator freezing surface evenly, which will lengthen dramatically the life time of both ice blade and evaporator.   

     


    The ICESTA team has used more than 20 years of experience in refrigeration and ice making to continuously innovate products to achieve higher efficiency, more stable operation, smoother ice removal and ice production.





    Technology, change the world, innovate, and subvert tradition. We are committed to making people's production and life more convenient, efficient and beautiful

                     
                   
                   
                   

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