Automatic Flake ice Factory Solution

Automatic Storing & Delivery Solution

Over the past 15 years, ICESTA's strong R&D and engineering teams have continuously provided global customers with first-class customized ice solutions and complete turnkey projects.

Application products/industries: such as fish, shrimp, meat products, or bread, ice cream, chemical pigments, concrete, ski resorts, etc.


Integrated turnkey engineering solution.

Automatic intelligent modularization.

Integrated flake ice production, storage and delivery system

 

 

Over the past 15 years, ICESTA's strong R&D and engineering teams have continuously provided global customers with first-class customized ice solutions and complete turnkey projects.


               
               

 

 

 Industry Application   

ICESTA All-In-One Automated Modular Flake Ice system consists of Ice making & Storing & Delivery System involves:

 

* Ice program for large fisheries,

* Large ice distribution factory

* Ice Solutions for Large Dye Chemicals

* Large-scale concrete cooling solutions (such as water conservancy and hydropower projects, tunnels, roads and bridges)

* Artificial Ski Resort Solutions (Snow making)


               
               
               
               

Ⅰ. Communication before scheme design:

 

ICESTA’s Large Ice Solution covers ICESTA ICESTA has a very rigorous design process and PMP Project Management Procedure (please refer to the link menu “Procedure Flowchart & PMP System”). The following important communications must be made before the design of the scheme:

 


1. Application products/industries: such as fish, shrimp, meat products, or bread, ice cream, chemical pigments, concrete, ski resorts, etc.


  1. 2. On-site environment: use area (national area, climate), workshop size, installation environment (open air, outdoor, seaside), water quality (salinity, etc.), water source (abundant or scarce water source, groundwater, or tap water, seawater, etc. ), ambient temperature (maximum air temperature, minimum air temperature), air salinity, water temperature, wet bulb temperature, etc., use the distance between the freezing point and the ice building

 


 

3. Use requirements: 24-hour ice production, maximum ice storage, maximum ice delivery, daily ice usage time, daily ice usage time, etc.

 

4. Technical requirements: cooling method (air cooling, water cooling, evaporative cooling), voltage requirements (pay special attention to special voltages: 220V 3P 60HZ, 440V 3P 60HZ, 380V 3P 60HZ), materials, compressors and other important components brands, whether to bring Generators, etc., need to be analyzed for specific products.


II. Before Solution Designing 


The Communication before Solution design,Very very important.

ICESTA has a very rigorous design process and PMP Project Management Procedure (please refer to the link menu “Procedure Flowchart & PMP System”). The following important communications must be made before the design of the scheme:

 

  1.  1.Application products/industries:

  2. such as fish, shrimp, meat products, or bread, ice cream, chemical pigments, concrete, ski resorts, etc.


 

2. On-site environment:

* usage area (national area, countries),

workshop size, installation environment (open air, outdoor, seaside), water quality (including salinity, etc.),

* water source (abundant or scarce water source, groundwater, or tap water, seawater, etc. ),

* ambient temperature (maximum& minimum temperature), air salinity, water inlet temperature, wet bulb temperature, etc., use the distance between the Ice using point and the ice building.

 

3.Requirements for use: 

24-hour ice production capacity, maximum ice storage capacity, maximum ice delivery capacity, daily ice usage time, ice usage duration, etc.

 

4. Technical requirements:

Cooling method (air cooling, water cooling, evaporative cooling), voltage requirements (pay special attention to special voltages: 220V 3P 60HZ, 440V 3P 60HZ, 380V 3P 60HZ), materials, compressors and other important components brands, whether to bring Generators, etc., need to be analyzed for specific products.

 

For example, the web bulb temperature effect the technical selection of evaporative condenser

 

 

 

III. Solution Design & Parts Description  


After the customer’s demand confirmed,our technical team design the detailed project.

All-In-One Automated Modular Flake Ice system

include Ice making & Storing & Delivery &Weighing System(If need)

 

* Example ----

 

1. (Containerized)Flake ice machine

   According to customer’s requirements, We supply

1) Standard Flake ice machine without container   

2) Flake ice machine fitting in container (20FT, or 40HQ container). The ice machines are well fully pipe connected and tested fully before delivery from factory which give the user’s most convenience at site.   


2*30tons per day evaporating cooling flake ice machines

Icesta ice factory, integrated with a Vivid H-M Interactive Feature, cools your Concrete ready mix all automatically

 

 

               
               

 

 

 

 

 

2. Raker style automatic ice storing & delivery system:

--------40HQ Freezer container fitting with ice delivery system

Ice Sorage Bin: IFB20T automatic Ice raking and storage system of nominal capacity of 20ton; with insulated panel and inner assembled steel structure for Ice raking mechanism. It is movable and easy and free to transport, install and debug. This Ice storage will be manufactured in the factory and then transported to the work site for assembling

 

With Ice Raker & Ice Screw Conveyors

Nominal Storage Capacity: 20ton

Working weight: 34.5ton

Dimension: 12190*2438*2890mm(40HQ container)

Highest Level of Ice: 2200mm

Insulation Panel thickness:100mm

Insulating Material: Polyurethane

One cold room with rake system(as following pictures)

 

Dual insulation design for cold air to circulate freely;

 

               
               

 

Air Cooler installed on the top inside the storage bin, keeps the inner temp at -10degrees;

Ice raker inside loosens and pushes the ice hill to the outlet point of the ice storage bin

There is an induction mechanism for ice level detection, which helps keep the ice raker over the ice hill at all times.

 

 

 

 

 

The Ice delivery system include:

 

A.Ice deflector & elevator system

The system consists of ice deflector, link mechanism ,support frame, driving unit, and Ice deflector  open or closed by Hydraulic unit. one pair of up & down limit switch attached on the ice deflector, which will control the deflector on the up limit position or down,

 

 

 

B. Ice raker

During the ice flaker running, ice raker reverse to turn over the ice mound, which makes those dropping ice spread over the ice storage bin and the ice elevator which fixed with up and down limit as well as safety protection switch will automatically adjust the raker vertical height.

 

 

 

C.The screw conveyor under the ice storage

The screw conveyor below the ice deflector take charge of the ice which raked

Out from bin delivering to the outside, then into slant delivery system

 

 

 

D.Ice rake hoist

The ice raker elevator raise and reduce the ice raker by fixed pulley and steel wire rope, it consists of machine frame, drive gearing device, chain wheel, chain, steel wire rope and pulley. With the steel wire rope dragged by chain, the ice raker rise & down. and one pair of limit switch attached on the steel frame, which will control the raker stop on the up limit position or down limit position.  

               

Hoist Power (Ice rake hoist) with Limit switches to control minimum Distance of the raker assembly to the roof (40-50mm)

               

Ice deflector mechanism (Hot-galvanize)

               

Discharge Screws (horizontal conveyor+6m slant conveyor) 

 

The Automatic Ice Storing Bin is converted from a (second hand)40FT Reefer Container (5-8 years). A reefer container is insulated in an integrated way. The temp controlling & defrosting system is controlled by ICESTA control system. And refrigeration Unit System is normally from Carrier or Mitsubishi.

 

 

 

 

IV.  Project references:


Actual picture in Maldives (2 ice plant containers + large storage )

 100ton Flake Ice Project For Seafood/fishing in Maldives

(2 ice plant containers +100ton large storage system )

 


 

 

 

2*30ton flake ice plant +25ton Ice storage +10ton Chiller

for Concrete Cooling project (Bridge.Government project)

 

30ton ice plant system.Ski facility.World’s window.

 

 

2*30ton Stainless steel flake ice machine +40FT freezer container

 with 304SUS Ice delivery system .Chile, Ice distribution Factory


 

 

 


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