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[Case Study] 50T Fully Automatic Flake Ice System for a Shanghai Chemical Plant | Best Practice in Process Cooling

[Case Study] An in-depth look at the 50-ton/day fully automatic flake ice, storage, and delivery system for a Shanghai chemical plant. See how ICESTA addressed chemical cooling challenges with a tailored solution for precise temperature control and cost efficiency.
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[Case Study] 50T Fully Automatic Flake Ice System for a Shanghai Chemical Plant | Best Practice in Process Cooling

Project Background
A large chemical factory in Shanghai, specializing in the production of chemical dyes, required precise temperature control for its reactors during synthesis and reaction processes. Traditional cooling methods were inadequate to meet the growing demands for production stability, efficiency, and safety.
[Case Study] 50T Fully Automatic Flake Ice System for a Shanghai Chemical Plant | Best Practice in Process Cooling 1
Solution
ICESTA designed and implemented a comprehensive 50-ton/day fully automatic flake ice system, comprising:
  • Ice Making System: High-efficiency ice machines ensure the production of stable, dry, and highly effective flake ice.
  • Ice Storage System: A large-capacity automatic ice storage bin for automated ice storage and management.
  • Ice Delivery System: A pneumatic conveying system that accurately delivers ice to each reactor on demand based on production commands.
Customer Value
[Case Study] 50T Fully Automatic Flake Ice System for a Shanghai Chemical Plant | Best Practice in Process Cooling 2
Process Optimization

High-quality flake ice provides superior cooling, significantly enhancing reaction stability and product consistency.

[Case Study] 50T Fully Automatic Flake Ice System for a Shanghai Chemical Plant | Best Practice in Process Cooling 3
Operational Efficiency

Fully automated operation drastically reduces labor costs and manual errors, enabling 24/7 unattended production.

[Case Study] 50T Fully Automatic Flake Ice System for a Shanghai Chemical Plant | Best Practice in Process Cooling 4
Safety Assurance

Intelligent control systems and robust equipment design ensure safe and reliable operation within the chemical environment. 

[Case Study] 50T Fully Automatic Flake Ice System for a Shanghai Chemical Plant | Best Practice in Process Cooling 5
Cost Control

The system' s energy-efficient design delivers substantial long-term savings on energy costs.

Technical Highlights

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Custom Design

Specifically engineered for chemical production environments, incorporating corrosion-resistant designs and high-protection-rated electrical components.

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Intelligent Control

PLC-based fully automatic control with remote monitoring and data acquisition capabilities, seamlessly integrating with the factory’s existing control systems.

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Durable and Reliable

Core components from internationally recognized brands guarantee long service life and low failure rates under continuous, high-load conditions.

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ICESTA engineers reliable and efficient industrial ice-making and cooling solutions for diverse global sectors. Our comprehensive product range, from flake ice machines to automated delivery systems, powers operations in food processing, hospitality, healthcare, and beyond with precision and innovation.

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Add: Yangchong Industry Zone, Shapu Songgang,Baoan District.Shenzhen.China
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