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Large-Scale Concrete Cooling Project in The Philippines - Complete 60T/Day Containerized Plate Ice Plant Solution

ICESTA delivered a 60-ton/day automatic containerized plate ice plant for a major infrastructure project in the Philippines. The system includes 2x30T ice makers & a 100T auto storage silo, enabling rapid deployment and providing reliable ice for efficient mass concrete cooling in tropical climates, ensuring project quality.

Project Overview & Core Requirements
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Plate Ice System

Solution: ICESTA Containerized Plate Ice System

This solution provides a complete, turnkey plate ice production, storage, and delivery system, addressing project ice needs in a modular and automated manner.

Large-Scale Concrete Cooling Project in The Philippines - Complete 60T/Day Containerized Plate Ice Plant Solution 4

Total Capacity: 60 tons per day (based on 24-hour operation).

Core Equipment & Configuration:

  • Ice Production Unit: 2 sets of ICESTA-PI-30T Containerized Plate Ice Makers.

    • Single Unit Daily Output: 30 tons of plate ice.

    • Plate Ice Specification: 8-10mm thickness, featuring large surface area for high cooling efficiency and easy mixing with concrete.

    • Form Factor: Standard 40-foot container modules, internally integrated with refrigeration system, evaporator, and electrical control cabinet, pre-commissioned before shipment.

  • Storage & Delivery Unit: 1 set of ICESTA-SILO-100T Fully Automatic Ice Storage and Delivery Silo.

    • Storage Capacity: 100 tons.

    • Function: Automatically receives plate ice, manages inventory, and delivers ice on-demand and in measured quantities via an internal screw conveyor.

  • Terminal Processing Unit: 1 set of Ice-Water Preparation System.

    • Ice-Water Preparation Capacity: 180 cubic meters per day.

    • Function: Rapidly converts plate ice into low-temperature ice water for concrete mixing or direct cooling, offering flexible application methods.

  • Control System: Centralized PLC integrated control system with a touch-screen HMI (Human-Machine Interface). Enables one-touch automated control and remote monitoring of the entire process from ice making, storage to delivery.

Project Highlights & Advantages
Project Highlights & Advantages

1. Rapid Deployment: Containerized modular design allows for quick commissioning upon arrival with only simple connections to water and power, significantly saving time compared to traditional built-in-place ice plants and perfectly aligning with urgent project timelines.

2. High Efficiency & Reliability: Utilizes high-efficiency direct evaporation ice-making technology and international brand compressors (e.g., Bitzer, Copeland), ensuring continuous output at rated capacity even in the Philippines' high ambient temperatures, with stable operation.

3. Fully Automated & Intelligent Operation: "Production-Storage-Delivery" full-process automation reduces reliance on manual labor; intelligent silo management prevents ice clumping, ensuring consistent output quality.

4. Strong Adaptability: Container structure provides robust protection for equipment; corrosion-resistant design suits complex construction site environments with a long service life.

5. Significant Benefits: Provided the customer with a stable and reliable source of high-quality ice, effectively controlling concrete temperature rise from the material source, safeguarding the structural safety and durability of the main project, and ensuring overall construction progress.

  

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ICESTA engineers reliable and efficient industrial ice-making and cooling solutions for diverse global sectors. Our comprehensive product range, from flake ice machines to automated delivery systems, powers operations in food processing, hospitality, healthcare, and beyond with precision and innovation.

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